7mmb said:
The exact same thing happened to me when I got my Blackhawk convertible. I loaded up 100 rounds with my brand new RCBS dies in brand new Starline cases, seating and crimping in separate steps, and two of the chambers would not load completely. They would load factory ammo though. I bought a Lee Factory Crimp die, which resizes the cartridge after crimping, ran the batch of ammo through it and problem solved. I just adjust it down a half a turn and it gives a perfect taper crimp. I use RCBS dies for all the handgun cartridges I load (357 Mag, 45 Colt, 45 Auto and 9mm) but crimp them all with Lee dies. Get the Lee crimp die and I bet your problem is solved too.
Were these cast lead bullets?
Cast lead are often made just a little oversized to ensure they will create a good seal with the bore-it reduces leading. Too much of a good thing, however, is not good. Bulging the case to the point where chambering is difficult sometimes occurs.
The Lee Factory Crimp Die (FCD) cures that by re-sizing (post-sizing) the finished round, but that brings with it a new problem-reduced neck tension and resultant possibility of crimp jump.
Brass is more elastic than lead, so after the post-sizing the brass springs back and the lead does not, loosening the brass' friction grip on the lead slug. Also, if the lead slug is sized down too far you get hot propellant gasses blowing past the slug as it goes down the barrel and concomitant leading.
Diagnose by putting an accurate micrometer on the lead and the brass at various stages during the loading process. Cure by getting bullets of the proper size. Another way to fix it is to get brass that is thinner in the case mouth. Thick brass exacerbates the problem and thinner brass may cure it.
I am a fan of the Lee FCD, but there are cautions to be observed with the post-sizing. It does an admirable job, however, of ensuring feeding and chambering.
This thread has some of the myths and truths.
http://www.calguns.net/calgunforum/showthread.php?p=4327696
posts 14 and 16 are worth reading
Lee's web site Frequently Asked Questions has several paragraphs explaining Lee's thinking.
http://leeprecision.net/support/index.php?/Knowledgebase/Article/View/112/0/carbide-factory-crimp-explanation
http://leeprecision.net/support/index.php?/Knowledgebase/Article/View/148/0/speer-warning-on-factory-crimp-die
http://leeprecision.net/support/index.php?/Knowledgebase/Article/View/530/0/can-the-factory-crimp-die-be-used-to-seat-bullets-and-adjust-the-crimp
Remember, the FCD for bottlenecked (Rifle) cases is COMPLETELY different from the FCD for straight-walled (Handgun) cases.