Thanks for asking our advice.
ScottZ said:
What diameter bullet would you guys recommend starting with?
IA.Redneck is right.
You see, whatever size bullet you start with, if it is larger than your the exit hole of your cylinder's chambers (the throat) it will wind up being sized down to the size of THAT CHAMBER's throat. Note that not all chambers may be exactly the same size, including the throat.
If your throat is the same size as the bullet, good. If the throat is larger than the bullet, there will be some blow-by of hot gasses and burning powder as the bullet exits the chamber throat and enters the barrel's forcing cone. Bad, but not disastrous. If your throat is substantially smaller than the bullet's diameter, you may get higher pressures than you would if they were more closely matched. This may result in overload pressures (check for signs of pressure) or merely higher velocity with no substantial drawbacks. This is one reason we start low and work up loads carefully.
If your bullet (however it came to be the diameter it is) is smaller than your barrel's bore (the grooves) you are likely to have leading and poor accuracy. Hot gasses blowing by the bullet tend to melt the sides of lead bullets and leave the lead on the inside of the barrel. If you bullet does not get the proper spin from the rifling or gets off-center in the barrel, accuracy will suffer.
These principles apply to all revolvers, but are an issue mostly with 45 Colt because it is the most popular surviving caliber from the black-powder and percussion revolver days. .454" was the normal diameter for the bulk of the century from the 1860's (or thereabouts) through the early to mid 1900s. After that, .451" became more popular and now is very nearly the norm.
If you slug your barrel and measure your chamber throats for your revolver, you will know for sure. Reaming chamber throats to match your barrel is fairly easy to do if you have the tool and a gunsmith should do the job for a reasonable price. Then you will know for sure what bullet size you should get.
I hope this clears up the "whys" and "hows".
If your gun is of fairly recent manufacture, .452" for lead and .451" for jacketed is 90% sure to be right (my guess on the percentage). If you can push a .452" through the chamber throat easily, maybe you should try a larger bullet. Go into your gun store and ask if you can try that with their bullets.
It is polite to ask BEFORE you bring the gun into the store. Better still, if it is a single action, go in with only the cylinder.
Lost Sheep