hammie said:
If I do my part, my #1 in .257 roberts with a wilson barrel, will keep five shots on an 8 1/2 by 11 sheet of paper at 100 yards...usually.
Hammie, I had a #1B in .257 from the first batch (JT Ruger sent me a letter saying 'your rifle is ready - go to a dealer and ask for it'). I'm guessing that's '78 or '79 from memory.
I wasn't up-to-speed with accurizing a #1, and the results I got with Remington factory loads duplicated your experience.
Handloads were 2 1/2 inch groups at-best, Federal Factory ammo was hard to come by for the Roberts.
My father's 1970 M77 in .243 would shoot dime-sized groups all day, Federal or Handloaded.
I sold the gun in the early '90s, and bought a #1A in 7 Mauser. It shot "fair" about 1 1/2 inch with Federal HiPower be they 140 or 175 grain.
I free-floated the barrel, and bedded the mounting strut to the fore-end with Acraglass. Lapped the bore with JB Bore Cleaner, and fed some 140 gr Federals through it. One hole "budweiser" three-shot groups, shots 4 and 5 were high 1/4 and 1/2 inch after I added a slight bit of fore-end pressure with a 1/4 inch strip of electrical tape solving the wandering 5 shot groups.
That, admittedly was a newer model gun, with a different barrel maker. Sadly, both gun and Swarovski scope had to go to new hands, when dire economic situations presented themselves.
More recently:
A "Liberty Model" in 7x57 has undergone the same treatment.
That year is notorious for it's "bad" barrels with a long throat, and supposedly will only shoot 175 gr round nose to any degree of pie-plate usefulness.
Hornady Light Magnums might be a great round - for a different gun.
The Light Magnums shoot 1 1/2 inch groups 3 inches high with a 5th shot, hot-barrel flier each adding an inch-plus away from the others. (4 shots @ 3 inches, 5 shots @ 5 inches)
Federal Premium 140 gr. Nosler Partitions at standard velocity can be covered by a quarter. Five shots by a half-dollar.
Trigger work might improve those groups as much as anything else.
Thus, my suggestion is to Acraglass bed your fore-end strut, or have it done by a competent Smith familiar with the #1 action. I'd also use Kroil and some JB Compound to get any copper fouling out.
Brownells sells all of this stuff.
This fellow does a better job of telling you how to do this, than I can:
http://varminthuntinginternational.com/accurizingnoruger.html
Your Roberts should shoot 117-120 SP bullets well, and I'd make the effort to find Federal P257B Nosler Partitions.
Handloading, I used BTSP and BTHP bullets from Speer and if memory serves me, IMR4064.
I wasn't able to seat them out far-enough to make the .257 happy.
The flat based bullets shot better, as I could seat them to the bottom of the neck, and have a non-standard length round. My .257 didn't like the 87 grain bullets at-all, and the 100 grains didn't have the accuracy of the heavier weights. Close, far better than the light bullets, though not quite up to the 117-120 grain range.