"Ty and Marlin, with respect to your excuses and reasoning regarding Ruger initial quality issues. What would Bill say? I'm betting there would be some permanent resolution. Perhaps new designs wouldn't be rushed to production without more R&D. I'm betting there would be more eyes on product quality before a piece would be shipped."
Dave,,, I appreciate your thoughts. I'm not making excuses,,, as much as I'm trying to get folks to understand the differences why things are how the are right now. Marlin is also very correct in his explanation of things. I personally spoke with Mr. Fifer about 5-6 years ago, and he made the comment that he "Had everybody in Conn. hired that could pass a background check & a drug test." He was LOOKING for people who had the skills AND could pass those 2 tests.
But you are correct about Bill & what he did back in the "old days." Production was much lower,,, and hand fitting & work was more common & took more time. And yes,, there were fewer models in the Ruger line. But one of the most GLARING examples of the differences was the COMMON complaint by many, many , MANY people was when Ruger would offer a new gun,,, it might be 1-3 years BEFORE any average consumers saw that model on their gun shops shelves.
Marlin is right in how the consumer wants it now, and in quantity.
And as noted by several of us,, getting GOOD workers is a hard thing to do.
Bill was a genius,,, but he was also demanding. But so is the consumer.
And I've had the pleasure of seeing a modern manufacturing assembly line, where using CNC machining was how things were made. VERY similar to the one shown in the pics added to my other post. (The ones that CG posted the link to the Ruger factory.) At each & every machine,,, for every part built,,, there were test gauges & go, no-go gauges. If a part got built, it got tested. If it failed,,, that machine got stopped & it was worked on until the parts would pass the tolerances again. If that machine was working correctly,, they'd go to the previous machine to see if it was causing the out of tolerance parts.
I'd find it HARD to believe that Ruger is not doing the very same thing,, by checking each part as it comes off a machine.
Next,,, the assembly. If the parts are all in tolerance,,, then the assembly of them is easy & many average people can do that job, especially if trained to do so. Lastly,, test firing. If they test each gun,, which it's my understanding that the do that, then if the gun functions,,, as it should,,, then it'll get shipped. If not,,, they will find out why. But a 1-6 round test fire MAY NOT reveal a problem that extended firing will uncover.
Or,, as in the case of the OP here,,, by his explanation above, there were 2 springs in the hole. A simple human error,, and easily corrected.
As noted,,, human errors,,, NONE of us are 100% perfect,, 100% of the time.