Beefing up your bench without beefing up your bench.

5kwkdw3

Bearcat
Joined
Apr 1, 2014
Messages
26
I came across a really nifty set of products lately on the internet that may be of interest to some reloaders. If you're like me you make do with whatever setup you can concoct as a reloading bench. I happened to buy two six foot high hammer together shelving units that did as advertised and went together easy enough. Tough steel powder coated uprights and cross beams pounded together then each shelf had four cross-members to help support a wire rack as a shelf. I quickly found out that if I had small stuff, it and the wire shelf did not get along so I'd buy a few of those Rubbermaid totes to hold my stuff and it would slide easily enough across the wire shelf. Well, just two of the units produced a full garage length shelving unit. I did find out that I didn't have to double up on the uprights where the shelves came together so I stole one and the two units shared the middle uprights. Also since I was going to have large equipment (vacuum, air compressor, tool chest, cut off saw, oil reclamation unit) I also didn't need the two unit's bottom shelves. So I cut the uprights in half and took the two extra shelves and make an extension (kind of an L shaped end to the shelving units for a bench). Then it was two solid core doors: One screwed from the frame upward into the door, and the second door glued and screwed into the first door. I had a piece of sheet metal bent to fit over the top of the doors to keep oil from soaking in and that was it for my all purpose reloading/do anything bench. As it turned out I had a six inch overhang of doors past the shelving frame. That is where all of my presses and equipment was bolted to.

Well I soon found out that with my Lee Classic Cast Press and a Corbin swaging die, I was going to be in trouble as the bench (read doors) wanted to crack in the worst way. So the nifty items I found were at http://inlinefabrication.com/ Their main product is their press frames. It lifts the press up to eye level spreading the load across a greater area of your bench making even a cheaply made bench rock solid, and in conjunction with their Ergo roller press handles your ram stroke can be adjusted so that the end of the ram movement or top dead center for the ram is achieved at just around waist high. So you can tip up on your toes a bit and put your whole weight into the stroke making tough shells or swaging a snap. He makes plates for a number of common presses or can custom manufacture any press you might want to mount. It's really worth a look. Smithy.
 
I like the idea another fellow had on another site. He measured out what was needed to line the underneath side of his bench top with 1/4 aluminum plate. Then from the top for each piece of equipment he'd drill through, but with a bit sized for tapping the aluminum plate with the threads of the bolts he was using. Then all that was needed was a flat and lock washer for the top and the bolts threaded into the bench itself. Not so forgiving if you later change your mind, but very strong. My benches have always been some sort of wood lamination (my latest example of course was the two solid core doors with a steel top), but I've also used 2X4's on edge with 3/4" plywood on top and bottom. That one weighed a ton! Wood always chips, dents, ages, and generally falls apart slowly maybe (hopefully?), but if you change your mind and move equipment or get different equipment you'll end up with a more buggered bench top. I've learned to enlarge the old holes a bit and drive a couple of finishing nails crosswise into the open hole. Tape and plug the bottom of the hole and build a Play Dough funnel at the top of the hole. Then I mix a batch of Brownells acraglas and color it with powdered aluminum to match the steel top and pour it into the prepared hole. After it sets, I remove the Play Dough and Dremel the above the surface acraglas and polish the top smooth. I've done this trick for years and it's allowed me to swap equipment a number of times without the worry about bench strength. The wood bench actually gets stronger every-time it is infused with the acraglas. Smithy.
 
Hi,

I guess I'm not only cheap, but being a no talent type, my solution's nowhere nearly as elegant as some of yours!

My bench came from Sears with a 3/4" pressboard top, and sheet metal cover over that. It was kinda light duty to start with. And, I didn't want to drill holes in it, but my C-clamps on the wooden bases of my presses didn't hold as solidly as I'd like.

So I got two 2'x4' pieces of pressboard and glued 'em together. Drilled all my press bases with the same hole pattern, then drilled my "new" piece to match. Put carriage bolts up thru it so I can have the press solidly bolted on, put the whole thing on top of the original bench top, and C-clamped it all together.

It's not purty, but I can lay on the handle of the Rock Chucker and start to pick the back of the bench off the floor, so I guess it's beefy enough?

Rick C
 
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I had to replace my solid wood bathroom door. It is now my reloading bench. I also used a hollow door found along the road to make a desk.
 
Hmmmm. Does the OP work for Inline Fabrication? Seems I've seen this thread on a couple other forums. :lol:

Good ideas anyway!
 

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