hmeier4799 said:
The loading gate spring had not popped out of place.
Disassembled the gun and found that set screw #34 was loose and appeared backed out. No or negligible Loctite. This should have meant less force on the indexing pawl and easier rotation. Instead, rotation was worse!!!!! The gun had not been taken apart before.
Going to examine the indexing pawl under a microscope for wear or damage.
As I stated before, "Your problem is with the detent. If you will remove the set screw, spring, and detent, you can confirm it, and then reinstall them if so desired, but you may like the free spin cylinder once you try it that way." But, like many others, you probably prefer to have the gun operate as designed rather than having a free spin cylinder, and I can certainly appreciate that. I would suggest however, that since you have it apart, why not install the hammer, pawl, base pin, and cylinder without the detent, spring, and set screw in order to confirm to your satisfaction that the detent is in fact the source of your troubles. You will at least then know for sure where you need to focus your efforts.
Having examined a gun exhibiting the same problem, I believe that when the machine work was done on the receiver, the step on which the shoulder of the detent rests within its pilot hole was machined just a little too deep, thus allowing the detent to protrude too far beyond the recoil shield, this providing too much engagement with the cylinder ratchet. This excessive protrusion and engagement will then not allow the ratchet to depress the detent back into its pilot hole and free the ratchet when the cylinder attempts to rotate.
I believe that it's possible though unlikely that Ruger may have some detents made with a shorter nose in order to address this problem with guns returned with this condition, but again I consider it unlikely. If the gun were mine, and I wanted to retain the indexing feature, I would measure the length of the detent with a micrometer, and the carefully reduce the length of the protruding nose by a few thousandths at a time, trial fitting and testing as I went along. I would maintain the same round curvature of the nose to insure proper interaction with the ratchets. I would do that by chucking the detent in a drill and holding its nose against some 320 or finer wet dry paper, and then finish on a piece of leather to maintain a smooth finish. I would do this slowly and in small increments testing for function along the way.
Please let us know what you do and how it works out!