making a Colt/Keith style sight base and front sight

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LSCG

Buckeye
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some of you may remember my thread from last year on modifying my single seven. http://www.rugerforum.com/phpBB3/viewtopic.php?f=3&t=223644

one of the things I did to it was to file down the stock aluminum front sight to resemble the front sight on Elmer Keith's No.5. since it was aluminum the only way I could re-finish it was to paint it black which with use would flake and look pretty cruddy.

so a few months back I got to thinking it would be really cool if could use a pinned in base on the gun so I could change blades whenever I wanted to. well one thing led to another and before long I wound up starting on a Colt flat top target style Base with a Keith style sight blade. rather than solder it on it would utilize a screw just like a regular single six front sight.



starting out I decided I wanted to do as much as I could with the materials I had on hand. after looking through my steel pile I settled on a railroad spike for the sight base. after cutting off a piece and squaring it up on the belt sander I used a dremal sanding drum to start cutting the channel for the barrel. once I had it roughed out I wrapped various grits of sandpaper around the barrel and continued sanding till the base sat on the barrel pretty well.











next I drilled the screw hole. starting with 9/64" for the screw body and then 3/16" for the screw head.







while that measurement was perfect for the stock Ruger screw, the head of the screw I got to use for this project ended up being slightly bigger. to fix this problem I chucked the screw up in the drill press, turned it on and used a file and fine grit sandpaper to take off some of the screw head diameter.









after Cutting the screw down I deepened the 3/16" hole to the proper depth for the screw.









next I used a needle file to mark where the sight channel would go. I used a bandsaw to cut the channel and then used several different files to widen it so a sight blade would fit.











all throughout the making of the base and sight blade I was having to make adjustments in order to get it as close to perfect as possible. one of those adjustments was I ended up deepening the sight blade channel. this caused the screw head to stick up. to fix this I deepened the screwdriver slot and then shortened the screw head till it sat flush.














next I used a 1/16" bit to drill two pin holes in the base.




once I got that done it was time to make the sight blade. again I decided to use the railroad spike. after cutting it out on the bandsaw I thinned it down using the belt sander.













after tightening the sight blade into the base using a clamp I then drilled the holes though the sight blade.




I then squared the blade up with the base. and did a mock up. looking pretty good so far.









 

LSCG

Buckeye
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for the pins I took a wore out 1/16" drill bit and heated it up with a torch till the steel softened. I then cut the new pins and put a slight bend in them so they'd stay nice and tight during recoil.







the blade was a little too wide so using the belt sander and hand sanding I was able to thin it down.



rough cutting the sight and shaping it with files.







I used Birchwood casey super blue to blue it.











unfortunately as I aim the gun I can see it's slightly crooked but I think with a little more tinkering I can get it straitened out.

all in all it turned out better than I expected but only time will tell if it was worth the effort. sure looks good though. :mrgreen:
 

contender

Ruger Guru
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Lake Lure NC USA
The detailed amount of work you have shown here is reflected in your love of what you do. Is shown in your grips,, and now,,, your other projects. Looking mighty nice here.
 

LSCG

Buckeye
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Messages
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Location
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contender said:
The detailed amount of work you have shown here is reflected in your love of what you do. Is shown in your grips,, and now,,, your other projects. Looking mighty nice here.

thanks for the kind words Tyrone! :)
 

LSCG

Buckeye
Joined
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Messages
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Robb Barnes said:
Great job Zane, that looks great! Wonderful job of documenting each step as well. Thanks for sharing it with us.

Robb

thanks Robb! happy to share. :)


Jimbo357mag said:
That certainly is a whole lota work for a very small part. Great job and versatile now. :D

yes Sir it was a lot of work. but fun at the same time. thanks!



Chuck 100 yd said:
Good job done with mostly hand tools.


thanks Chuck!
 
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